Coating Equipment - メーカー・企業と製品の一覧

Coating Equipmentの製品一覧

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[Case Study] Spray Header

Introducing a case where improvements in the tablet coating process resulted in savings of approximately 3.5 million yen!

We would like to introduce a case study of the implementation of the "Model 54000 Tablet Coating Header" at a nutritional supplement manufacturer. In the company's tablet coating process, quality issues arose due to excessive coating, which caused some coatings to peel off and tablets to stick together. After the implementation, the product waste rate and rework due to film coating issues were reduced by over 15%, and the time required for tablet inspection and sorting was also shortened. [Case Overview] ■ Challenges - Excessive coating caused some coatings to peel off and tablets to stick together. - Quality issues led to the need for significant product waste. - Cleaning, maintenance, and positioning required a considerable amount of time. *For more details, please refer to the PDF document or feel free to contact us.

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Photoresist coating equipment (PR coating)

Introduction of a photoresist coating device with roll coat method pre-treatment and drying!

The device can coat photoresist on copper foil. The processing surfaces are single-sided and double-sided. It comes with roll coating method pre-treatment and drying. Additionally, the device configuration consists of unwinding, pre-treatment, PRC, drying, and winding. 【Specifications】 ■ Lane configuration: 2 Lanes ■ Transport speed: 2.0 m/min ■ Material width: 35mm to 160mm for TAB/CSP/COF (250mm to 300mm for FPC) ■ Material thickness: PI 25μm and above ■ Processing surfaces: single-sided and double-sided *For more details, please refer to the PDF document or feel free to contact us.

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Custom-designed coating equipment

Introducing an automatic machine equipped with a dispenser featuring a jet, spray, and needle head!

We would like to introduce our "Coating Equipment" designed by our company. The "Conformal Needle Coating" features a dual-head design that utilizes a wide and stable application through conformal coating and high-precision micro-application through needle coating, allowing for appropriate application. Additionally, we offer various options such as "Batch Conformal Coating" and "Dip Coating," so please feel free to contact us when needed. 【Features】 <Batch Conformal Coating> ■ Achieves excellent liquid release with high-speed application due to rapid responsiveness ■ Allows for coating of a variety of products through a jig exchange method <Dip Coating> ■ Performs coating and drying of the workpiece in a single operation ■ Only immerses and coats the required insulated areas *For more details, please refer to the PDF document or feel free to contact us.

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4-head type coating device for factory automation

Coating device equipped with a type 2 jet dispenser and a type 2 curtain coater with one head!

We would like to introduce the "4-Head Type Coating Device" that we handle. It is equipped with 2 types of jet dispensers and 2 types of curtain coaters in one head. This achieves precise coating and contributes to shortening the takt time. Please feel free to contact us when you need assistance. 【Features】 ■ Equipped with 2 types of jet dispensers and 2 types of curtain coaters in one head ■ Achieves precise coating and contributes to shortening the takt time *For more details, please refer to the PDF document or feel free to contact us.

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Extrusion/Dipping Coating Machine

For a wide range of fields and applications! Coatings are applied to synthetic fibers (such as polyester) and carbon fibers (carbon fiber).

AIKI Corporation has been engaged in the testing and development of coating machines (fiber coating machines) for many years. There are two main methods for yarn coating. One is the extrusion coating method, and the other is the dipping coating method. In the case of extrusion coating, thermoplastic resin pellets are used, which are melted in the AIKI coating machine. The melted resin and yarn are simultaneously extruded through a specialized nozzle to produce coated yarn. On the other hand, in the case of dipping coating, the yarn is dipped into a solution made by dissolving the coating solvent, and then dried to produce coated yarn. *For more details, please feel free to contact us. *Factory tours are also available.

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Printed Circuit Board Coating Device SA-1210

Forming a uniform protective film with dedicated design for printed circuit boards.

This device is an automatic dip coater that picks up three printed circuit boards set in a dedicated cassette simultaneously, dips them in a specialized dip coating liquid, and after drying, stores them back in the dedicated cassette. It accommodates a stroke of 185mm and is suitable for 150mm square boards. Optimized for printed circuit boards, it can uniformly coat flux and protective films. With precise control, it supports processes that enhance the durability and reliability of electronic components.

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  • Manufacturing Equipment

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Hard coat material coating device HC-1004

Uniform application of hard coat material achieves excellent durability in film formation.

This device is a semi-automatic dip coater (dip coating) designed for the automation of cleaning polycarbonate sheets after injection molding, dip coating with hard coat material, hot air drying, and UV curing. It is a hard coat dedicated device that accommodates substrates with a stroke of 215mm and dimensions of W116×H112×t1.0–3.5mm. With high precision control, it can uniformly apply hard coating materials, ensuring stability and reproducibility of film thickness. It is suitable for applications that enhance wear resistance and scratch resistance, and is designed to be implementable in mass production processes.

  • Manufacturing Equipment

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Backstop device

Device configuration for unwinding, applying backstop coating, drying, and winding! Backstop device with a transport speed of 1.5m to 2.0m.

We would like to introduce our "Backstop Device" that coats the backside of TAB device holes with resist. The transport speed is 1.5m to 2.0m/min, and the material thickness is from PI 25μm. The device consists of unwinding, backstop coating, drying, and winding processes. 【Specifications】 ■ Lane configuration: 2 Lanes ■ Material width: For TAB/CSP/COF, 35mm to 160mm (none for FPC) ■ Processing surface: One side ■ Utility: Power supply AC 200V・220V / 50Hz・60Hz, heat exhaust ■ Device dimensions: 24mL × 1mW × 2.5mH (approx.) *Control panel and ancillary equipment are separate *For more details, please refer to the PDF document or feel free to contact us.

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Factory Automation Extra Fine Coating System (1)

Achieving localized micro-amount application! It is also used for extremely low viscosity flux application.

This system is a spray coating device using a 3-axis Cartesian robot. It is equipped with a fine nozzle, enabling localized application of very small amounts. It is also used for applying extremely low-viscosity flux. Please feel free to contact us when you need assistance. 【Features】 ■ Equipped with a fine nozzle, enabling localized application of very small amounts ■ Also used for applying extremely low-viscosity flux *For more details, please refer to the PDF document or feel free to contact us.

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